Project Disaster! Bleach-rot!
Nov. 8th, 2006 03:48 pmBleach manufacturers don't like to acknowledge the fact that bleach can damage the integrity of some natural fibers, but it's true. Whenever you apply bleach to a garment, either to bleach it out white or to remove dye or stains, or to create discharge shibori or other effects, you need to use a stop-action chemical after your process. (Some brand names are Bleach-Stop and Anti-Chlor.)
For our last mainstage show, our designer sent some beautiful lightweight discharge-printed Italian cotton fabric that she purchased in the garment district in NYC, from which we made a fin de siecle shirtwaist for a supporting actress. The manufacturers clearly did not employ any stop-action process on their yardage after the discharge effects were created because...

...after 3 launderings during tech, our fabric flat-out disintegrated!
Here's a closer look:

What did we do? (After consoling the draper with a pile of tissues and chocolate, of course.) Make a new blouse in a day from the extant pattern and the closest approximation to the fabric we could find locally. This wound up being a quilting cotton printed with a white floral design on a rust-colored ground, which i then put through a gold dyebath so the whites would turn gold. You can see below, it's nothing much like the original at all, but we had to make the best of what we could get immediately.

For our last mainstage show, our designer sent some beautiful lightweight discharge-printed Italian cotton fabric that she purchased in the garment district in NYC, from which we made a fin de siecle shirtwaist for a supporting actress. The manufacturers clearly did not employ any stop-action process on their yardage after the discharge effects were created because...

...after 3 launderings during tech, our fabric flat-out disintegrated!
Here's a closer look:

What did we do? (After consoling the draper with a pile of tissues and chocolate, of course.) Make a new blouse in a day from the extant pattern and the closest approximation to the fabric we could find locally. This wound up being a quilting cotton printed with a white floral design on a rust-colored ground, which i then put through a gold dyebath so the whites would turn gold. You can see below, it's nothing much like the original at all, but we had to make the best of what we could get immediately.

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Date: 2006-11-08 08:55 pm (UTC)no subject
Date: 2006-11-08 09:07 pm (UTC)Paula Burch is a good source of reliable dyeing info (i send my dye class students links to her FAQ all the time!) and she addresses various bleach-stop methods here:
http://www.pburch.net/dyeing/dyelog/B1063361308/C765382484/E20061029135219/index.html
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Date: 2006-11-08 09:09 pm (UTC)no subject
Date: 2006-11-08 09:21 pm (UTC)I also worked at one shop where the dyer used baking soda (sodium bicarbonate) which might work--Anti Chlor is sodium bisulfate, so they might react the same way. I'll have to email my chemist-buddies and find out. I think it's interesting that Paula recommends 3% hydrogen peroxide as a bleach-stop if you need it right-this-minute (as you so often do, in theatre). I wonder why that works, since peroxide itself bleaches protein-based fibers. Another question for my chemist pals i guess.
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Date: 2006-11-08 09:30 pm (UTC)no subject
Date: 2006-11-08 09:35 pm (UTC)no subject
Date: 2006-11-08 09:36 pm (UTC)no subject
Date: 2006-11-08 10:30 pm (UTC)So it came from the fabric manufacturer like that? If so, is there a way to figure out if this will be a problem w/yardage (pref. before making it into something as lovely as that blouse)? Do you just pre-wash everything suspect in Bleach-Stop?
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Date: 2006-11-09 01:54 pm (UTC)I didn't realise natural fiber fabric yardage might have residual chemicals in it. Good thing to know!
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Date: 2006-11-09 03:43 pm (UTC)